U.S. Navy Forklift Rework Facility

U.S. Navy Forklift Rework Facility

Bringing operations together

Across multiple aging facilities, repair and maintenance operations for military forklifts and heavy equipment had become increasingly fragmented. Each location served a purpose, but together they created inefficiencies in workflow, communication and training.

The decision was made to consolidate these functions into a single facility, one designed to improve coordination while supporting both operational and instructional needs.

Designing for work and training

The new facility brings together repair, rebuild and modification capabilities alongside dedicated spaces for hands-on training, classroom instruction and administrative support. This combination allows teams to move seamlessly between learning and application, reinforcing both safety and performance.

Rather than separating functions, the building is organized to support how work happens. Equipment moves through repair areas efficiently. Training spaces remain connected to real-world operations. Office areas provide visibility and access without interrupting workflow.

This approach reflects a practical understanding of use, designing not just for space, but for how that space performs every day.

Built for efficiency and durability

As a Varco Pruden^™ building system, the structure supports the demands of heavy equipment operations while maintaining flexibility for future needs. Clearspan framing allows for open work areas, reducing constraints on equipment movement and layout.

Integrated roof and wall systems provide durability and consistent performance, helping maintain a controlled environment for both equipment and personnel. These systems are designed to work together, supporting long-term reliability while minimizing maintenance requirements.

The result is a facility that is not only efficient to operate but built to withstand the demands of its environment.

Supporting long-term operations

By replacing multiple outdated structures with a centralized facility, the project improves more than just space, it improves how the operation functions.

Teams can coordinate more effectively. Training is more accessible and directly connected to daily work. Safety is enhanced through better organization and visibility across the facility.

Recognized as a 2023 Hall of Fame winner in the Government category, the project reflects a clear outcome: when operational needs, structural solutions and collaboration align, the result is a facility that supports both immediate performance and long-term success.

For the U.S. government, this building provides a reliable foundation for maintaining critical equipment. For the project team, it demonstrates how thoughtful design and execution can turn complexity into a more efficient, unified solution.