Five design strategies to maximize the potential of pre-engineered buildings
06/19/2025

Five design strategies to maximize the potential of pre-engineered buildings

Authored by: BlueScope Buildings
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From mixed-use community centers to commercial and light industrial developments, pre-engineered metal buildings (PEMBs) offer project teams—architects, developers, and builders alike—a foundation of precision, predictability, and speed. For the organizations behind these projects, PEMBs contribute to faster timelines, lower risk, and long-term value.

What’s more, today’s PEMB systems are designed to support a wide range of aesthetic goals. With modern structural capabilities and flexible integration options, they empower design teams to create functional, high-performance spaces without compromising architectural intent. Solutions from trusted brands like Varco Pruden give architects and builders the tools to bring their design vision to life—efficiently, reliably, and beautifully.

Here are five design strategies teams are using to unlock the full potential of pre-engineered buildings.

Creatively integrate daylighting.

As more organizations prioritize occupant well-being and operational efficiency, natural light has become a key design driver. Pre-engineered structural systems offer an ideal framework for daylighting solutions that incorporate clerestory windows, storefront glass, and translucent daylighting systems. By planning these features early, teams can elevate spatial quality, reduce energy loads, and enhance interior comfort.

Incorporate a variety of facade materials.

For many PEB projects, traditional ribbed metal panels are the right facade material – but that’s no longer the only choice. Modern pre-engineered structural systems accommodate a wide range of cladding options, including masonry, EIFS, stucco finishes, wood, glass, horizontal metal siding, and metal composite material panels. Structural advancements now allow for seamless transitions between these materials and enable the use of integrated stud wall systems that simplify the attachment of architectural finishes.

Project Highlight: New Holland Brewing Co.

Designed by J. Andrew Baer Architect and built by Pioneer Construction, this Michigan facility features a visually engaging façade composed of glass, masonry, wood, and metal. Varco Pruden’s Continuous Beam Frame and SLR II™ Roof System provide a stable, weather-resistant structural foundation. A steeper-than-average roof slope and colored liner panel enhance the profile, while layered materials add depth and connect interior and exterior spaces—including a vibrant beer garden.

New Holland Brewery interior image of exposed steel beams mixed with wood facade

Define the form with roofline variations

PEB systems are not limited to flat or gabled forms. Design teams can shape building profiles with parapets, slopes, multi-plane geometries, or arched rooflines—maintaining system performance while delivering architectural interest.

Project Highlight: Waco Aircraft Hangar

Designed to support aviation operations while creating a distinctive architectural profile, the Waco Aircraft Hangar utilizes Varco Pruden structural systems to achieve expansive clear spans and a dramatic roofline. The project demonstrates how roof slopes and varying forms can create visual interest while maintaining the efficiency and performance advantages of a pre-engineered building system.

Use hybrid structural systems to balance flexibility and efficiency

Incorporating conventional framing alongside pre-engineered systems allows design teams to combine structural efficiency with architectural flexibility. This hybrid approach is especially effective for facilities with large open spans, varied ceiling heights, or complex programs.

Project Highlight: LakePoint Sports Champion Center

Designed by Wakefield Beasley & Associates and built by Abuck Inc., this Georgia facility uses Varco Pruden framing to achieve a 260-degree clear span that supports sports and event programming. A hybrid structural strategy supports retractable equipment, a mezzanine, and flexible support spaces. The building also features stone and glass on the exterior and the largest single hardwood floor in the United States.

LakePoint Sports Champion Center

Utilize color to make a statement

Color plays a vital role in expressing brand identity, wayfinding, and contextual harmony. Today’s pre-engineered systems offer a broad palette of coatings, some of which also contribute to solar reflectance and thermal performance.
 

Achieve design freedom and precision with PEMBs

Pre-engineered systems from Varco Pruden are helping project teams deliver high-performance buildings that don’t compromise on design.

Learn more about pre-engineered metal buildings here. 

BlueScope Buildings North America is proud to be a collaboration partner of The American Institute of Architects (AIA), supporting continued innovation and education across the built environment. 

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Varco Pruden is a BlueScope Buildings North America brand. As part of BlueScope, a global leader in steel, we benefit from global resources, manufacturing expertise and a vertically integrated supply chain that supports projects with greater consistency, coordination and long-term confidence.